Using A Router To Mortise Door Hinges

Making a door hinge mortise can be done with a chisel but it s more efficient with a standard trim router. Begin with the mortises on the door then the mortises on the jamb. Mortising a door hinge using a router without a jig.

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You can use this bit with or without a router.

Using a router to mortise door hinges.

Set up the router bit mortising jigs are used with a piloted router bit which includes a guide bearing that. Yonico 14176q template trim hinges mortising router bit has a inch cutter diameter with a inch cutting depth. Turn on the dremel and push the plunge body down until the bit is fully inserted into the hinge area. Follow the pencil outline as tightly as possible when routing.

Install or remove the. How to mortise a door hinge with a router and jig step 1. I have not worked with fiberglass doors previously. If i purchase a fiberglass slab can i use my router and template to mortise the hinges.

Set up the jig adjust the mortising jig to the proper hinge size and door thickness. With this setup hinge mortising becomes a standard template routing operation. First use a hinge to set the router bit s cutting depth photo below then align the support arm s bottom edge with the bottom edge of the door clamp it in place and rout the mortise as shown above repeat at the top edge of the door. 2 cutting hinge mortises.

Now i have a client that wants an exterior door replaced and i lean toward just replacing the slab. Use the dremel to router the hinges housings. I have had limited experience hanging doors in existing jambs most of my work has been pre hung units but i am comfortable taking it on. Has a shallow cutting depth and center meeting blade.

Put the jig to use. Position the plunge router body over the hinge area. Using a mortising template route matching mortises for the hinges on the door and jamb. Notes on door hinge placement hinge placement varies depending on whether your door is left swing or right swing in swing or out swing.

I use a 1 4 straight bit inside a standard guide collar for this task. Leah demonstrates how to use a router and jig to cut perfect door hinge mortises quickly and easily. Get the door hinge jig shown in this video through our l. A perfect router bit for routing door hinge mortises uses a hinge template.

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